Smartfiller Next Gen
Compact pouch filling machine for flexible and small-scale production
The Smartfiller Next Gen is a compact and highly flexible pouch filling machine, designed for small to medium production runs, pilot environments and product development. It enables manufacturers to efficiently fill pre-made spouted pouches with a wide range of liquid, semi-liquid and high-viscosity products.
With its modular design and advanced servo-driven technology, the Smartfiller Next Gen ensures accurate filling, fast changeovers and reliable performance, even when processing different product types.
Custom-built for your product and packaging
The Smartfiller Next Gen is a “smart” and modular system that can be fully customized to match your product, pouch type and production requirements.It is suitable for filling all types of spouted pouches, including:
- center spout pouches
- corner spout pouches
- stand-up pouches with side or center caps
The machine handles a broad range of products, including:
Food products such as baby food, dips, hummus, sauces, peanut butter, honey, yoghurt, juices and alcoholic beverages. Non-food products such as gels, shampoo, lotions, soaps, conditioner, cleaning products, softeners and motor oil.
Flexible pouch filling across industries
The Smartfiller Next Gen is developed for manufacturers working with spouted pouches and flexible packaging across multiple sectors. Its versatility makes it suitable for both food and non-food applications.
Whether you are filling liquids, viscous products or formulations with particles, the machine ensures consistent and high-quality filling through the spout.
Filling technology and performance
The Smartfiller Next Gen is available with two different filling systems, allowing you to select the most suitable configuration for your product:
- Servo-driven lobe pump – ideal for gentle handling of sensitive or viscous products
- Servo-driven piston pump – suitable for precise dosing and higher viscosity applications
Depending on the product, pouch size and operator, the machine can reach speeds of up to 15 pouches per minute.
Efficient filling operation and automation options
The Smartfiller Next Gen is designed to reduce manual work and increase efficiency during production.
Self-ejecting pouches
- Automatic ejection of filled pouches without manual handling
- Mechanical or pneumatic ejection depending on configuration
- Sensor-based detection to ensure only correctly filled pouches are discharged
- Improved line speed and reduced operator effort
Cap feeding integration (optional)
- Modular cap feeding system integrated into the machine
- Automatic feeding, positioning and closing of screw caps
- Compatible with different cap sizes and materials (PP, HDPE)
- Synchronised with the filling cycle for maximum efficiency
- Available with vibration system or pick & place robot
Machine configuration and integration
The Smartfiller Next Gen is designed for seamless integration into existing or future production environments.
- Suitable for pre-made pouches from 100 ml up to 2,000 ml
- CIP (Clean-In-Place) prepared for hygienic production
- Stainless steel construction (AISI 304 or 316) depending on application
- Operation via HMI touchscreen with recipe memory
- Easy integration with conveyors, labelers and packaging systems
Designed for flexible production environments
The Smartfiller Next Gen is particularly suitable for:
- Small to medium production runs
- Laboratory and R&D applications
- Product testing and development
- Marketing campaigns and limited product launches
Its compact footprint and ease of use make it ideal for companies that require maximum flexibility with minimal space.
Industries using the Smartfiller Next Gen
The Smartfiller Next Gen pouch filling machine is used across multiple industries that package products in spouted pouches and flexible packaging.
The machine can fill alcoholic beverages such as ready-to-drink cocktails, spirits and innovative drink concepts in spouted pouches.
Manufacturers use the Smartfiller Next Gen for fruit juices and beverages, offering a flexible and lightweight alternative to traditional bottle packaging.
For the homecare industry, the machine is suitable for filling detergents, cleaning liquids and refill packaging such as softeners and surface cleaners.
The Smartfiller Next Gen is also used for personal care and cosmetic products, including:
- shampoo
- conditioner
- lotions
- liquid soaps
- gels
Industrial companies use the machine for chemical and technical products, such as lubricants, motor oils and other industrial liquids.
The machine is particularly suitable for high-viscosity food products, including:
- baby food
- dips
- hummus
- sauces
- spreads such as peanut butter
Why choose the Smartfiller Next Gen?
The Smartfiller Next Gen combines flexibility, precision and scalability in one compact pouch filling solution. It allows manufacturers to process a wide range of products across different industries while maintaining full control over quality and efficiency.
